This jig uses a set of interchangeable templates and a router to cut the mortise and faceplate recess for popular door locks.
Key Features
For most common sash mortises & dead locks, with up to 3 inch deep mortises & a 7/8 inch or 1 inch face-plate
Deeper mortises can be achieved with a suitable size of auger bit
Fast, clean & accurate results on doors 34mm to 58mm thick, even in hardwood
Steel plates & body
An auger bit and drill is required to complete deep mortises
The jig requires a 1/2- inch plunge router with a 80mm plunge, fitted with a 30mm guide bush with 6mm spigot & 12mm diameter long reach cutter. A 1/4-inch plunge router can be used for the face plate but will not achieve full depth of mortise
Trend Lock Jig is supplied with:
1 x Guide bush
12 X Faceplate templates
5 X Mortise template
6 X Spacer fingers
Templates Included:
Description
Metric
Imperial
Template
Faceplate Dimensions:
22.2 x 156mm
7/8" x 6-1/8"
1
22.5 x 152.5mm
7/8" x 6"
2
25.4 x 121mm
1" x 4-3/4"
3
25.4 x 127.5mm
1" x 5"
4
25.4 x 133.5mm
1" X 5"-1/4"
5
25.4 X 145mm
1" x 5-3/4"
6
25.4 x 153mm
1" x 6"
7
25.4 x 156.5mm
1" x 6-1/8"
8
25.4 x 165.5mm
1" x 6-1/2"
9
25.4 x 177mm
1" x 7"
10
25 x 57.5mm
1" x 2-1/4"
11 UPPER
26 x 56.5mm
1" x 2-1/4"
11 LOWER
25.6 x 162mm
1" x 6-3/8"
12
Mortise Lock Dimensions:
16 x 72mm*
5/8" x 2-7/8"
A
16 x 107mm*
5/8 x 4-1/4"
B
19 x 78mm*
3/4" x 3"
C
19 x 109mm*
3/4" x 4-1/4"
D
*These are maximum mortise lock case (body) lengths, unless radius ends are squared with a chisel. Actual length of mortise is 7mm longer. Smaller mortise locks can be accommodated depending on position of their fixing screws.
Spare Templates
Size
Product Reference
Size 16mm x 72mm mortise
WP-LOCK/T/A
Size 16mm x 107mm mortise
WP-LOCK/T/B
Size 19mm x 78mm mortise
WP-LOCK/T/C
Size 19mm x 109mm mortise
WP-LOCK/T/D
Size 22.2mm x 152.5mm faceplate
WP-LOCK/T/2
Size 22.2mm x 156mm faceplate
WP-LOCK/T/1
Size 25.4mm x 121mm faceplate
WP-LOCK/T/3
Size 25.4mm x 128mm faceplate
WP-LOCK/T/4
Size 25.4mm x 133.5mm faceplate
WP-LOCK/T/5
Size 25.4mm x 145mm faceplate
WP-LOCK/T/6
Size 25.4mm x 153mm faceplate
WP-LOCK/T/7
Size 25.4mm x 156.5mm faceplate
WP-LOCK/T/8
Size 25.4mm x 165.5mm faceplate
WP-LOCK/T/9
Size 25.4mm x 177mm faceplate
WP-LOCK/T/10
Size 26 x 56.5mm & 25 x 57.5mm faceplate
WP-LOCK/T/11
Size 26mm x 162mm faceplate
WP-LOCK/T/12
Accessory Templates
Size
Product Reference
Size 16mm x 90mm mortise
WP-LOCK/T/E
Size 19mm x 25mm template
WP-LOCK/T/152
Size 22mm x 95.5mm faceplate
WP-LOCK/T/13
Size 22mm x 155mm faceplate
WP-LOCK/T/190
Size 24mm diameter circle template
WP-LOCK/T/200
Size 24mm diameter x2 template
WP-LOCK/T/201
Size 24x57mm faceplate 19x41mm mortise
WP-LOCK/T/G
Size 25mm x 51mm Perko R2 rectangle
WP-LOCK/T/14
Size 25mm x 60mm faceplate
WP-LOCK/T/19
Size 25mm x 125mm faceplate
WP-LOCK/T/229
Size 25.1mm x 57mm ERA latch template
WP-LOCK/T/15
Size 25.6mm x 60.2mm faceplate
WP-LOCK/T/18
Size 25.6mm x 153mm radiused end
WP-LOCK/T/17
Size 26mm x 110mm faceplate
WP-LOCK/T/16
Lock Jig & Large Lock Jig Spares & Optional Accessories
Item
Description
Product Reference
1. Template set
Pack of 16 as supplied in standard Lock Jig. Comprises: faceplate templates 1-12 & mortise templates A-D.
WP-LOCK/T/SET
2. Line-up template
Allows jig to be centred more accurately on door. Included with LOCK/JIG.
WP-LOCK/T/LUP
3. Guide bushes
Standard 30mm
GB30
Special 16mm
GB160
4. Guide bush collar
Fits to GB160 as supplied with the Trend Hinge Jig to give 30mm OD. Secures to bush with integral ring.
GB/COLL/1630
5. Universal sub-base
UNIBASE
6. Recommended 1/2" shank cutters
12mm diameter x 115mm overall length. For up to 70mm deep mortise depending on plunge of router & use of Unibase etc.
- Professional
3/75X1/2TC
- Trade Range
TR37X1/2TC
- CraftPro
C172X1/2TC
7. Recommended 1/4" shank cutters
12mm diameter x 70mm overall length. Deepening mortise with auger bit required.